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Automated FEM transformer design for a dual active bridge / by: Till Piepenbrock ; first examiner: Prof. Dr.-Ing. Joachim Böcker, second examiner: Prof. Dr.-Ing. habil. Stefan Krauter, advisor: Nikolas Förster. Paderborn, 2022
Inhalt
Introduction
Basic Electromagnetics
Inaccuracy of Neglecting Wave Propagation
FEM Simulation Framework: FEMMT
Code Structure of FEMMT
Strands Approximation
Practical Characterization of Litz Wires
Inductance Estimation by Simulation
Inductance Calculation from the Magnetic Field Energy
Inductance Calculation from the Magnetic Flux
Determination of the Equivalent Circuit Parameters
Skin Based Meshing
Simulation of Core Losses
Complex Core Parameters
Improved Generalized Steinmetz Equation
Limits of FEM Based Core Loss Approaches
Reluctance Model
Magnetic Circuit Basics
Reluctance Model for an Integrated Transformer
Air Gap Characterization Including Fringing Effects
Minimal Example of FEMMT
Design of an Integrated Transfomer for a Dual Active Bridge
Component Modelling
2D Axisymmetric Approximation
Initial Grid Search Parametrization
Motivation for an Analytical Reluctance Model
Transformer Behaviour of a Dual Active Bridge Converter
Analytical Check of Saturation
Analytical Estimation of Hysteresis Losses
Optimization of the Geometry
Grid Search: Workflow of a Parameter Set
Optimization Results
Workflow: Problems and Future Tasks
Operation of the Dual Active Bridge
Transformer Prototype Assembly
Transformer Impedance Analysis
DAB Prototype System
Measurements and Validation
Abstract
Bibliography
Acronyms
Appendix
Impedance Curves
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